Over the last few decades, Rembeck has established itself as a leading company in the field of building with precast concrete elements in southern Bavaria. The company invested in a Progress Group system over 30 years ago. With the largest investment in the company's history to date in a complete pallet circulation plant including automated reinforcement production and innovative software solutions, Rembeck continues to focus on progress – and Progress Group.
Complete circulation plant for better work and better quality
Rembeck has invested in modern technologies and automation from Progress Group in order to meet the increasing quality requirements, to counteract the shortage of skilled labour and to meet the increased demand for complete deliveries with walls and ceilings. The father of the current Managing Director had already invested in a Progress system at the beginning of the 1990s. Innovative solutions in the new plant include a Form Master shuttering and deshuttering robot, an eCon Drive® concrete spreader, a racking system with pallet stacker, compaction equipment as well as complete reinforcement automation and integrated software solutions.
Reinforcement production completely in-house
The reinforcement production is located on an intermediate platform, thus saving space in the new hall. The installation of an M-System BlueMesh® mesh welding plant and a Versa lattice girder welding machine with automatic height adjustment during ongoing production has also helped to increase efficiency. Due to the high purchasing costs of lattice girders, the system should have amortised for Rembeck in around 5 years. Reinforcement automation enables the company to produce special mesh, cages and lattice girders just-in-time from the coil itself, which reduces costs and simplifies warehousing.