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Carousel plant for solid precast elements

EBAWE pallet circulation system from above with multiple production stations EBAWE concrete smoothing machine processes freshly cast slab

Solid precast elements are used all over the world as a cost-effective method of construction. Carousel plants for the manufacture of solid walls and floors can be designed with a small, moderate or high level of automation to suit the customer's requirements.

EBAWE concrete distributor over reinforced steel formwork with built-in parts

Precast concrete plants for the manufacture of solid walls and floors are usually more complex than works, where semi-prefabricated parts are manufactured. More workstations for shuttering and reinforcing the pallets have to be provided and larger loads must be transported. A comprehensive shuttering system is required, together with a smoothing equipment.

Automatic EBAWE formwork robot places magnetic formwork on pallet

The 3D model above shows a production plant, in which several production areas have been automated. This allows the plant to be operated with a low number of staff and ensures high product quality. Work is done at pre-determined stations and production planning optimised by using the ebos® control system.

Crane installation of a precast concrete lintel beam between wall elements

In warmer regions the solid wall without any insulation is often used, but in all other regions a multi-layer, insulated solid wall, known as the sandwich wall, is used. Solid floors are connected to form the ceiling system.